Job Title: Process Engineer
Location: Fremont CA - Onsite
Type: 12+ months Contract
The Molding Process Engineer is in charge to develop, maintain and optimize all injection molding processes. Interacts with all departments and customers to ensure the proper execution of all qualification activities. Supports production activities by mentoring and training process technicians in daily activities.
Key Responsibilities:
Develop robust and consistent molding processes using scientific molding techniques
Proposes and implements modifications to molds, equipment and processes focused on increase productivity and maximize efficiency.
Troubleshoot molding, secondary operations and material issues.
Work with internal and external resources to resolve molding and manufacturing issues and implement long term solutions.
Creates and executes validation protocols (IQ/OQ/PQ) under FDA and ISO regulations meeting timelines and keeping customer updated through the whole process.
Designs and executes DOEs to optimize processes performance.
Optimize process performance through instrumented monitoring (RJG EDart-CoPilot)
Creates operating procedures and instructions to ensure production standardization and provides training to Process Techs and production personnel.
Identifies and proposes cost reduction projects and molding process improvements.
Provides technical assistance, support to Process Techs in resolving day to day problems, using systematic methods of troubleshooting, root cause analysis which include repair and modification of existing tooling and processes
Creates and maintain BOM’s and routings through ECO and CAR.
Qualifications
Bachelor’s degree in Engineering (Industrial, Manufacturing, Electro-Mechanical or equivalent)
5+ years experience
Hands on experience
Deep knowledge in Scientific Molding
Experience in variety of engineering resins
Experienced in MS office tools (Word, Excel, Powerpoint, Project etc.)
Experience with CAD Software (Solid Works, AutoCAD, Mold Flow)
Experience in Data Analysis (Minitab)
RJG Master Molder certification
Requirements, Skills & Experience:
Analytical problem solving
FDA and ISO regulated environment.
Secondary Operations qualification
MRP experience IQMS or similar
Self-motivated, requiring minimum supervision
Software familiar: Microsoft office, Minitab, Project, Autocad
