Summary
Analyze lay out of metal and plastic stock; setup and operation of machine tools; fit and assemble part to develop, fabricate, alter and/or repair a variety of the most complicated dies, cutting tools, jigs and fixtures, plastic masters, gauges, and machinists' hand tools to exacting specifications. Work independently or with minimal direction from Lead person/Supervisor.
Essential Duties and Responsibilities
Work from and follow process specifications, work orders, travelers, station paperwork, blueprints, rework/rejection tags, schedules, Aircraft Production Orders, schematics, layout & modifications sheets, engineering orders, Piper Production Spec (PPS), Piper Material Spec (PMS), Material Review Board, and verbal/written instruction.
Interpret the most unusual and difficult specifications such as blueprint, sketch, model, or description, and visualize product to determine materials required and machines to be used to fabricate part.
Analyze and compute dimension, plan layout, and determine assembly method and sequence of operation.
Set up tooling dock.
Measure, mark, and scribe metal/plastic stock for machining.
Set up and operate machine tools such as saws, jigs, lathes, milling machine, shaper, and grinder, to machine parts and verify conformance of machined part to specification.
Lift machined part, position, and secure part on surface plate or worktable.
Smooth flat and contoured surface with power grinder; fit and assemble parts together and into assembly and mechanism.
Verify dimension, alignment, and clearance.
Interface with engineering regarding print changes.
Interface with method regarding layout changes.
Assist with optical tooling set-up.
Heat treats tool or part.
Examine standard or previously used dies, tools, and jigs and fixtures, and recommend design modification regarding construction and function of part.
Develop specification from general description for specialty tool, draw or sketch design of product and create prototype.
Make "first run" trial on completed tooling.
Maintain and repair tools, dies, etc.
Scrutinize every facet of job and report improper operation, faulty equipment, defective materials, and unusual conditions to Lead person/Supervisor.
Requires the use of and ownership of basic tools and various hand tools as specified by departmental tool list.
Perform housekeeping chores as department requirements dictate.
Other duties as assigned by Lead person/Supervisor.
Supervisory Responsibilities
This job has no supervisory responsibilities.
May be required to train and assist other employees.
Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education and Experience
High school diploma, or general education degree (GED), and Associate's degree (AA) or equivalent from two-year college or technical school, and over five years related experience and training, or equivalent combination of education and experience.
