Develop and Design innovative and strategic High Voltage and Current Connection Systems from the idea to series like Terminals, Housings, Charging Inlets & Charging Couplers for the Mobility Industry (EV).
Responsible for the function of the Product in the mobility industry
Investigate new manufacturing technologies like EMPT(Electro Magnetic Pule Technology), ultrasonic welding, higher automation etc.
Benchmark of Competitor products to derive innovative solutions.
Material definition with experts and potential supplier
Coordination, planning, assessment of relevant simulations like mechanics, thermal, EMC etc. and translating into product design.
Filling the CAD System with the acc. Process defined data.
Design & Concept alignment with the core team, product management and other relevant functions
Investigations in innovative Manufacturing technologies for HV Connection Systems
Develop design standards and best practice.
Education and Experience:
BS/MS in Mechanical Engineering
Contact physics
Knowledge in Plastics and relevant manufacturing processes like injection molding
Experience working in metals and relevant manufacturing processes like high-speed stamping and plating
CAD System, linear and non-linear analysis/simulations, thermaland electrical simulations
Experience in manufacturing process of HV Connectors
Knowledge in Industry Standards Like LV 214, USCAR 2, LV 215
Working knowledge of product development (processes, approaches, tools and techniques) & validation in the mobility industry acc. to IATF 16949
Creepage and clearances, shielding, HVIL and sealing.
Knowledge in cable harness build process.
Awareness recognition & protection of IP (intellectual property)features
statistical methods like DOEs, Hypothesis testing and capability studies.
Working knowledge in prototyping methods
Knowledge in Design for Manufacturability (DFM) & FMEA
