The Stacker assembles coils, steel Cores, and clamps to initiate the building process for Transformers. Sets up stack tables for proper dimensions, and stacks steel according to specifications. The stacker also welds core clamp assemblies in place.
In this Function You Will
*Follows bills of material for required core steel assemblies to be cut. (S-style)
*Closely monitor automatic shearing of steel while at the same time stacking on stack table.
*Monitor core steel for burr level, correct sizing, and proper stacking. (S-style)
*Set up fixture on the stacking tables for proper high precision core alignment. (S-style)
*Stack the main core and up-ends completed unit onto a roller cart. (S-style)
*Install coils and insulation into main core and stacks top yoke. (S-style)
*Assemble and welds core clamps into position. (S-style
*Move materials and completed assemblies using a forklift and overhead cranes as required.
*Responsible for the quality level of edge burrs. Must make a decision on when to change blades and schedule work with the supervisor. (S-style)
*Maintain awareness of steel slit edge burr.
*Watch for waviness of steel after shearing. Identifies reasons for steel slit edge waviness (possible bad bearing or defective core steel). Informs supervisor when problems occur. Works with supervisor and maintenance to resolve the problem. (S-style)
*Operate and set up stacking table, tilt table, and base plate. (Wound Core)
*Proper core lacing. (Wound Core)
*Install top and bottom clamp with end plates. (Wound Core)
*Operate horizontal shear and vertical band saw. (Wound Core)
Required Qualifications
*High school or GED (General Education Degree) from an accredited institution is required
*Candidates must be legally authorized to work in the United States without company sponsorship, now or in the future
*All candidates considered must live within 50 miles of the Waukesha, WI facility. Active-Duty Military Service member candidates are exempt from the geographical area limitation.
Preferred Skills:
Experience in assembling coils, steel cores, and clamps for transformers or similar electrical equipment.
Proficiency in using welding equipment to assemble and weld core clamp assemblies.
Familiarity with reading and interpreting bills of material and technical specifications.
Ability to operate material handling equipment such as forklifts and overhead cranes safely and efficiently.
Strong attention to detail and ability to monitor and maintain quality standards during assembly processes.
Knowledge of core alignment techniques and setup of stacking tables for precision assembly.
Experience with setting up and operating horizontal shears, vertical band saws, and other relevant equipment.
Understanding of safety protocols and procedures in a manufacturing environment.
Effective communication skills and ability to work collaboratively in a team setting.
Willingness to learn and adapt to new processes and technologies.
